Used Circuit Breakers
Circuit breakers are vital for ensuring the safety of equipment by shutting down and disconnecting power from a circuit when it crosses thresholds. Several different technologies have been used for this purpose, with some of the most common being air and vacuum circuit breakers. These types of circuit breakers for sale offer advantages such as a low emission rate, minimal maintenance, and a lower chance of fire. However, some manufacturers warn against buying used breaker units that appear in good condition on the outside but may be a victim of water damage or undetected cracks on the inside.
In order to function, a vacuum circuit breaker needs a high-quality material such as Cr/Cr for the current-carrying contacts. This plays a key role in its performance, as it determines how long the unit will remain capable of interrupting current. This type of contact also makes it ideal for capacitor switching.
An air circuit breaker (ACB) uses air as the arc quenching medium and is suitable for use at low voltage ranges upto 450 volts. These are generally utilized in distribution panels.
A vaccum circuit breaker uses the insulating properties of vacuum to provide a superior arc quenching capability as compared to other media such as air. Vacuum circuit breakers are commonly employed in modern medium voltage switchgear upto 38,000 volts.
Molded Breakers
Shop our wide selection of molded breakers for sale. These breaker units are designed to prevent electrical damage from overcurrents and short circuits. Unlike vacuum circuit breakers, these units feature an electrical interrupter that is not located within the current-carrying contacts. Instead, it’s located in a steel arch chamber at the center of the unit. These circuit breakers are commonly used in modern medium-voltage switch gear up to 38,000 volts.
They can be found in porcelain housed circuit breakers and metal-clad switchgear. You’ll also find them in railway applications because they can provide traction current and electric supply switching.
Vacuum circuit breakers are capable of supporting arc interruption at higher voltages than other types of breaker units. However, there is a limit to the withstand voltage of the vacuum chamber. Consequently, these units are not suitable for switching fault currents in substations or power plants with high insulating strengths.
Like air circuit breakers, VCBs use sulfur hexafluoride to quench the arc when it’s stretched across the current-carrying contact gap. They’re also known for having minimal arcing, as there is nothing to ionize other than the contacts themselves. These units are suited for indoor AC power distribution in industrial and mining organizations, power plants, and electrical grids. They’re typically rated from 630Amps to 6300Amps for LT applications. Their operational mechanism comprises a closing spring, ratchet, and auxiliary switch.
Vacuum Circuit Breakers
Vacuum circuit breakers have a high interruption capability, long operation life and low maintenance cost. They are suitable for medium voltage power systems. Their arc extinction is quick and has little impact on the surrounding environment. This type of breaker is also very compact and lightweight. It is suitable for applications with frequent operations, such as line and electric apparatus in industrial and mining organizations. Unlike oil circuit breakers, vacuum breakers don’t release gas after their operation. This makes them safer for operating personnel.
The current-carrying contacts and the arc interrupter in a vacuum circuit breaker are located inside a steel arc chamber that is placed in the center of symmetrically arranged ceramic insulators. The vacuum pressure in this chamber is maintained below 10-7 torr. The performance of a vacuum circuit breaker depends on the material that is used for its current-carrying contacts, such as copper-bismuth or copper-chrome.
When the current-carrying contacts are closed in a vacuum, they form an arc between them that quickly extinguishes due to the ionization of metal vapors produced by contact depolarization. Unlike arcs in air circuit breakers, this arc is not hot and does not swell. In addition, the arc is short and the contacts have good thermal conductivity, preventing the occurrence of overheating. It is also important that the contact bounce time of a vacuum circuit breaker meets a technical standard of 2ms.
Air Circuit Breakers
These circuit breakers use pressurized air to prevent arcing between the current-carrying contacts. They can be used for a wide range of voltages, including low, medium and high-voltage applications. VCBs are also more reliable than other circuit breakers, such as oil-filled types that can leak, leading to fire hazards.
Some manufacturers offer molded case breaker options that feature all of the components within an insulated molded case, which is ideal for commercial or industrial systems. These breakers are easy to install, and the clear glass makes it easy to monitor their function after an operation. If the glass becomes hazy or milky, it’s an indication that the breaker is releasing a vacuum.
Another popular type of circuit breaker is the vacuum circuit breaker (VCB). This is suitable for medium voltage applications, from 11 kV to 33 kV. The contacts are enclosed in a sealed vacuum cylinder, which eliminates arcing. The VCB has many benefits, including no fire hazards, higher speed operations and less maintenance. Circuit breaker for sale at surplusrecord.
However, the VCB requires a large amount of compressed air to work properly. This can be a significant disadvantage if you don’t have access to an air storage source. It also has a shorter mechanical life than the SF6 interrupter. The breaker must be overhauled at regular intervals. This can be a significant cost to the customer.